The Changing Shape Of Intel’s Fins

Intel’s 14nm process has done something which is “almost a miracle – extremely impressive,” says Professor Asen Asenov, Professor of Electrical Engineering at Glasgow University  and CEO of  statistical analysis specialist Gold Standard Simulations (GSS).

What impresses Asenov about Intel’s 14nm process is it’s  fabrication of a rectangular fin.

“The fabrication is extremely good,” says Asenov, “I was initially disappointed by the Intel 22nm process but, seeing what they’ve done at 14nm, they’ve done a very good job on the fin.”

Two years ago Asenov was the first to point out t that the trapezoidal shape of the Intel 22nm FinFETs is suboptimal and results in stronger short channel effects and in up  to 15% reduction in current compared to an ‘ideal’ rectangular FinFETs.

“Firstly, rectangular gives you better electrostatic control and better short channel effects – it gives stronger sensitivity to channel effect variations,” explains Asenov, “the second thing is how much current can flow through the transistor. The current flow through the top of the transistor is not as  high, in a trapezoidal fin, as you would want.”

“It would appear that Intel is a fast learner,” says Asenov.  Having seen the force of  Asenov’s argument, Intel  has gone for a rectangular fin at 14nm. “I think we may be able to claim some credit for that,” says Asenov.

As a result of the rectangular shape the drive current can, theoretically, be increased.

“It’s very difficult to increase the height of the fin and keep the rectangular shape,” says Asenov, “simultaneously they’ve increased the height of the fin and the reduction of the pitch gives a 1.7x improvement in the drive current.”

“But,” adds Asenov, “ in these small devices the drive current depends on the contact resistance . So the potential benefit is 1.7x but, if the contact resistance remains the same, the benefit will be small – it may drop to 1.2x or further.”

“The range of expectation could be very good – 1.5x to 1.7x,” adds Asenov, “or it could go back to the same performance as in the previous technology.”

The trouble is we don’t know.

“Intel hasn’t published too much data on the performance of these devices,” says Asenov.

There is another problem with the 14nm process – the SRAM doesn’t scale.

“With Intel’s finfet process, SRAM is very difficult to scale,” observes Asenov, “one of the most unattractive aspects of Intel’s 14nm is that they don’t have proper scaling of SRAM. With finfets the scaling of SRAM is difficult but ST is introducing 14nm SOI almost at the same time as 14nm finfet – and when FD-SOI is introduced at 14nm you can get back to the scaling of SRAM which reduces the cost of the chip.”

“14nm FD-SOI will be 40% cheaper than 14nm finfet,” reckons Asenov.

Asenov is clearly relishing the battle as different process technologies fight for supremacy. “I’m glad we’re living in such a very dynamic time – it gives so many opportunities,” he says.

Two such opportunities  which have come the way of GSS recently are last November’s licensing of its statistical analysis tools to TSMC and last July’s licensing of tools to Globalfoundries.

On the GSS web-site a post looks at the situation in more depth.

First it cites a report on the achievement of the rectangular fin.

http://www.golem.de/news/intel-broadwell-lange-finfets-und-tiefer-gelegte-spulen-fuer-flache-tablets-1408-108494.html

Evolution of the Intel FinFETs from 22nm to 14 nm technology

Evolution of the Intel FinFETs from 22nm to 14 nm technology

From a first glance the reduced fin pitch and increased fin height suggest more than 1.7x improvement of the drive current. However the drive current will be strongly affected by the contact resistance and the extrinsic access resistance, both of which are expected to increase with the scaling of the pitch.

GSS has recently simulated very similar rectangular shape FinFETs and the results are published in [1]. The table below compares the geometry of the 14nm Intel FinFETs with the devices simulated in the above paper.

Intel 14nm FinFETs FinFETs in [1]
Fin Pich

42nm

40 nm

Fin Height

42nm

44 nm

Gate pitch

70nm

64nm

Based on the GSS predictive Ensemble Monte Carlo simulations in [1] illustrated below the ‘intrinsic’ pFinFET drive current of the transistors simulated in the paper can be more than 1.6 mA/mm; Vdd=0.75V. This is based on the assumption that 1.5 GP compressive strain can be introduced in the channel of the simulated transistors by suitable source/drain engineering. The velocity overshoot associated with the non-equilibrium velocity in the channel and the related high degree of ballisticity plays significant role in achieving such performance.

asen2

Strained Si pFinFET performance obtained form EMC, (b) Strain Si pFinFET carrier velocity. In the two graphs results of the EMC simulations are compared with results of ‘standard’ TCAD drift diffusion simulations before and after calibration.

However, the Ensemble Monte Carlo simulations do not include the contact and additional access resistances. If an access resistance of 1K ohm is included in the calibrated drift diffusion simulations the drive current drops from 1.6 mA/m to 1.2 mA/mm. Access resistance of 2K ohm can reduce the drive current to 1.0 mA/mm.

More details about the role of quantum effects, non-equilibrium transport, variability and reliability of the above FinFETs can be found in [1], which can be downloaded from the GSS web page at:

http://www.goldstandardsimulations.com/news/publications/

 

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2 Comments

  1. david manners
    August 18, 2014 19:19

    Well, mysterion, as Mandy Rice-Davies said of Lord Astor: “He would say that wouldn’t he?” I never heard any claim by Intel that the trapezoidal shape was to improve reliability, or indeed any admission that trapezoidal was sub-optimal for performance.

  2. mysterion
    August 18, 2014 18:03

    It appears to me that Prof. Asenov has missed Mark Bohrs response to his claims about “inferior fin shapes”. Mr. Bohr publically stated in a video interview that they intentionally rounded the fins to improve reliability – most likely by a reduction of critical field.

    It doest not seem unlikely that this requirement is now gone after the HKMG-on-fins process has been stabilized and more trustworthy reliability models have been developed.

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